Airworthiness Certification

Airworthiness is about past, present and future.  It’s about aircraft, procedures and people.  Its about design, manufacturing, maintenance, repair and overhaul.  That said, when it comes to what people do and the life-cycle of an aircraft there are two distinct phases.  Put simply, one is all the work that goes on before an aircraft enters service and the other is that work done for an aircraft in service.  The end of the life cycle of an aircraft doesn’t get nearly as much attention.  It’s is a subject that is of growing interest, as the afterlife is all about recycling and reuse of aircraft components.

Back to the two phases and they can be called; Initial Airworthiness and Continuing Airworthiness.  Each has its own ways of doing business, technical language and even its own specialised professions.  Here, I’ll rough out a description of Initial Airworthiness based upon how they are seen from the regulatory point of view.

Initial Airworthiness goes from the first concept of a new product, through design and manufacture all the way up to the day that a Type Certificate (TC) is handed over.  That Type Certificate is a declaration that, an aircraft type meets a given Airworthiness Code.

If you ask why?  The place to go is an international document called ICAO Annex 8.  This contains, in broad terms, the technical standards concerning Airworthiness.  There are 192 ICAO Contacting States[1].   However, the number of ICAO States that design and manufacturing large aircraft for commercial use is small.

In principle, each ICAO States can establish its own Airworthiness Code.  In practice, most ICAO States select an established code and adopt it.  There are two major global players in this field; one is the Federal Aviation Administration (FAA) and the other is the European Aviation Safety Agency (EASA).  So, if you want to make a new large aircraft and operate in most places in the world, the first step is to secure a Type Certificate from either FAA or EASA or both.

Before I get into trouble, there are other Airworthiness codes and some historical ones too.  Canada has its own code.  Britain and France originally had their own codes.  It was the development of the Concorde supersonic aircraft in the early 1970s that led to the move towards a common European code.  It’s a challenging and difficult business maintaining and updating such codes especially if they must address the latest advanced technology.

From initial application, and the setting down of a certification basis, to the day of granting a Type Certificate, analysis and testing are demanding and rigorous.  Industry and Authorities specialist, in every aeronautical field are dedicated to ensuring that certification achieves its objectives.

Now, the Type Certificate is a measure of the fitness to fly of a type of aircraft.  Once that has been secured the next step is to get a Certificate of Airworthiness (CofA) to say that an individual aircraft complies with the agreed type design.  Then an aircraft is fit to fly.

[1] https://www.icao.int/MemberStates/Member%20States.English.pdf

 

Airworthiness – what’s that?

Now, I get asked the question: what is Airworthiness?  Now you might think the answer was easy.  Just for an analogy you might say; there’s Roadworthiness and Seaworthiness too.  Strangely enough the words; Spaceworthiness and Railworthiness are quite valid but not so often heard outside their fields.  Thus, Land, Sea, Air and Space are all covered.

With a different focus the word; Crashworthiness is often used.  Finally, new to the fold is the up and coming term of Cyberworthiness.

Unsurprisingly, these words are all associated with fitness, legality, safety, soundness and reliability.

In definitions my preference is for simplicity.  Several dictionaries go for the unpretentious definition of airworthiness as: “Fitness to fly”.  Now there are lot of implications associated with that level of brevity.  An aircraft one person considers fit to fly may be totally unfit in the eyes of another.  But, at least those three words get the general concept across because no one would want to knowingly fly in an unfit aircraft.  As one of the classics in aviation quotations sums up nicely: “Aviation in itself is not inherently dangerous. But to an even greater degree than the sea, it is terribly unforgiving of any carelessness, incapacity or neglect.[1]

The next element is legality.  It’s not enough say; this aircraft is fit to fly so jump on-board and let’s go.  From the first days of flying it was quickly recognised that accidents and incidents were going to happen.  Some would be fatal.  Gradually a whole framework of legislation grew-up around flying with the aim of addressing the risks to aviators, their passengers and to the public.

In the early months of 1944, the US Government invited 55 Allied and Neutral States to attend a conference in Chicago.  This forward-looking proposal was to take on the issues and problems that were arising as aviation became more international.  52 States turned up and the outcome was the Convention on International Civil Aviation.  This Chicago Convention was signed in December 1944

Airworthiness was not the first concern of this gathering but the process that followed soon realised that international standards and practices were going to be needed.  So, the International Civil Aviation Organisation (ICAO) was born.  Under Article 37[2] of the Chicago Convention, ICAO is obliged to adopt international standards addressing the airworthiness of aircraft and the licencing of personnel.

Airworthiness became a measure of an aircraft’s suitability for safe flight.  ICAO defines the word “Airworthy” as the status of an aircraft, engine, propeller or part when it conforms to its approved design and is in a condition for safe operation.

For practical purposes, Airworthiness can be considered as the sum of:

  1. An aircraft designed, manufactured and certificated in accordance with requirements;
  2. A continued airworthiness programme to support the aircraft in service;
  3. A maintenance programme to ensure the aircraft is properly serviced and maintained and
  4. Availability of licenced personnel to certify that tasks associated with the above have been properly completed.

Here you can see that Airworthiness has become an aircraft plus a process to assure suitability for safe flight.  Today that’s what it is as interpreted and implemented across the globe.

[1] Captain A. G. Lamplugh, British Aviation Insurance Group, London. c. early 1930’s.

[2] https://www.icao.int/publications/Documents/7300_orig.pdf

 

A European approch to Airworthiness

The JAA’s work began in 1970 (when it was known as the Joint Airworthiness Authorities).  Originally its tasks were to produce common certification codes for large aeroplanes and for engines.  This was to meet the needs of European Industry and particularly for products manufactured by international consortia.  From 1987, its work was extended to operations, maintenance, licensing and certification/design standards for all classes of aircraft.

The Joint Aviation Authorities (JAA) was an associated body of the European Civil Aviation Conference (ECAC) representing the civil aviation regulatory authorities of many European States who had agreed to co-operate in developing and implementing common safety regulatory standards and procedures.  This co-operation provided high and consistent standards of safety and a “level playing field” for competition in Europe.  Much emphasis was placed on harmonising regulations.

The JAA Membership was based on signing the “JAA Arrangements” document originally signed by Member States in Cyprus in 1990.  The objective was to ensure, through co-operation amongst Member States, that JAA members achieve a high, consistent level of aviation safety.  In addition to achieving a cost-effective safety system to contribute to an efficient civil aviation industry.

This situation changed in 2002 as a new regulatory framework was created for European aviation.  With the adoption of the Regulation (EC) No 1592/2002 by the European Parliament and the Council of the European Union (EU) the setup of the European Aviation Safety Agency (EASA) was given the green light.

The European Aviation Safety Agency (EASA), formally started its work on 28 September 2003, taking over the responsibility for regulating airworthiness and maintenance issues for the EU Member States.  EASA moved into its first headquarters in Cologne, Germany in November 2004.  At its early stages a roadmap was established to manage the transition from the JAA to the EASA system.

In November 2005, the EU Commission began the legislative process to amend EASA Regulation (EC) 1592/2002 to extend the competences of EASA into the fields of operations and licensing.

The ECAC Directors General decided to disband the JAA system from 30 June 2009 but to keep a JAA Training Organisation.  Thus, Europe established one harmonised set of regulations for airworthiness.  Those regulations continue to develop to take on the new challenges aviation faces.