Years of looking at the reliability of aircraft components and structure have given engineers a good understanding of the natural decay of mechanical workings. To that extent even electronic components are mechanical. Materials oxidise (rust), random shocks and vibration take their toll, temperatures cycles from cold to hot and back again a whole range of impacts are relentless. You can say – nothing lasts forever.
Occasionally a discovery adds to the knowledge of how materials behave under high stress. Sadly, that’s what hit the early years of civil jet aviation. The de Havilland DH106 “Comet” was the world’s first passenger carrying jet airliner. It first took to the air in 1949, which I find remarkable.
Catastrophic metal fatigue failure of the aircraft fuselage put paid to this British aviation project but only after several tragic fatal accidents. In 1954, the Comet aircraft were all grounded during an extensive accident investigation. The jets were redesigned and re-entered commercial service in 1958. However, by then the aircraft had a damaged reputation and others were doing far better. Now, those Comet aircraft that remain are museum exhibits[1].
Last week, I walked through the fuselage of a Comet 1A built in 1953 at Hatfield for Air France. It’s fascinating to see what advanced aviation technology was 70-years ago. What was surprising to me was the read across from that first version of a jet aircraft and what we have in-service now.
Automation has removed the place of the navigator and the flight engineer, but the stations of the pilot and co-pilot are familiar. The fuselage is cramped but the seating is generous and spacious. This aircraft must have been a dramatic revolution in flying at the time.
As we look to advance aviation in the coming years, with new ways of flying and new ways of powering flight so the warning of the Comet project should be heeded. We are at a time of extraordinary changes in the aviation industry. Advanced technology can deliver great benefits to society. It’s up to us to make sure we cover all the possible disbenefits as far upfront as we can. If we don’t, they will come back to bite us.
[1] https://www.dehavillandmuseum.co.uk/aircraft/de-havilland-dh106-comet-1a/